Structural Evaluation and Rehabilitation Design of Puente Blanco in Quebradillas Lismarie Vargas Andino Master in Civil Engineering Héctor J. Cruzado, PhD, PE Department of Civil & Environmental Engineering and Land Surveying Polytechnic University of Puerto Rico Abstract ¾ Puente Blanco is an arch bridge located in the municipality of Quebradillas, Puerto Rico. This reinforced concrete structure, which dates from 1922, was initially designed and built as a railroad bridge but was later renovated to be used by automobiles. Over the years, the structure has suffered severe damage due to exposure to coastal environment and lack of maintenance, causing the bridge to be closed to automobiles. Using a structural engineering program, a model of the bridge was developed to evaluate its design under current standards. Using the results, a rehabilitation Figure 1 that included reinforcement replacement and carbon Aerial view of bridge and surrounding area (Source: Google fiber application was designed. The estimated cost Maps) of implementing the design is $3,771,651.24. If this The objective of this project is to present a rehabilitation is not implemented, the historic bridge design to structurally rehabilitate Puente Blanco, is at risk of collapsing. therefore preserving the historic structure. To Key terms – historic bridge, steel reinforcement accomplish this, the present condition of the bridge replacement was inspected, and a computer model was developed to evaluate the structure using current standards. INTRODUCTION This paper continues with the historical Puente Blanco is a spandrel concrete arch bridge background of the bridge. Then, the findings of which construction was completed in 1922 in inspecting the bridge and field testing some of the Quebradillas, Puerto Rico. It is the only one of its elements are presented. This is followed by the class on the island. The original purpose of the analysis of the structure using a computer program, bridge was to resist the load of railroad traffic [1]. the design of the structural rehabilitation, and the The bridge crosses La Mala Creek and is currently cost estimate of implementing this design. Finally, part of Panorámica Street, located near the north the conclusions are presented. coast of Puerto Rico (figure 1). Nowadays, the bridge is closed to automobile traffic due to the poor HISTORICAL BACKGROUND condition of the structural elements because of lack Puente Blanco was originally built as part of the of maintenance and exposure to the coastal railroad in Puerto Rico owned by the American environment. If no action is taken, the bridge could Railroad Company. At its location, there had been a eventually collapse. steel bridge that had spanned that section since 1907, but this had to be replaced because it was in poor condition. Puente Blanco was designed by Etienne Totti, a native of the municipality of Yauco, who served as chief engineer for the American Railroad Company. Construction of the arch bridge was The strength of the concrete structures was completed in 1922 with a cost of $18,000. It limited by 1910 design specifications to 2,000 psi. supported the 84-ton weight of two locomotives The reinforcement of this era had a yield of 30 to 35 crossing the bridge [1]. The original architecture of ksi for mild steel and 50 to 60 ksi for hard steel [1]. the bridge [2] is shown in figure 2. The reinforcement in the columns is composed of four 1-inch diameter vertical bars and 1/4-inch hoops every 12 inches, as shown in the original plans. The reinforcing steel bars in the structure consist of twisted iron, better known as a twisted square bar [3]. In 1984, Puente Blanco was listed in the National Register of Historic Places. In 1985, the bridge was renovated to widen the roadway to 23 feet for vehicular use by placing an 11-inch slab on top of ten beams (figure 4). In 2008, the Department of Transportation and Public Works (DTOP) closed the bridge to vehicular traffic [4]. Figure 4 Bridge in its present condition Figure 2 Original condition of the bridge FIELD INSPECTION AND TESTING A copy of the original bridge plan was obtained, From March through May 2022, visits were from an old magazine article (figure 3) [3]. It shows made to the bridge to inspect it and collect data. The the structural details of the arch, the dimensions of surroundings of the bridge are of mixed use, as there the columns, the connections of the reinforcing bars are recreational, commercial, and residential areas. to the arch, and a cross-section of the bridge. The During the inspection visits, it was observed that, arch bridge is 117 feet long and 26 feet deep. although the bridge continues to be closed to automobiles, it is used for recreational purposes by hikers and cyclists. Measurements were taken of some elements of the bridge structure to subsequently make as-built drawings of the structure. The dimensions shown in Figure 5 were not found in the plans, they were measured on site. Figure 3 Structural blueprints Figure 5 Figure 6 Interior of bridge View of north side of the bridge It was noticed that the north side of the bridge, which is closest to the coast, is more deteriorated than the south side. The north side of the bridge has advanced stages of rebar corrosion, concrete cracking, and concrete spalling (figure 6). Meanwhile, the elements on the south side are not as deteriorated (figure 7). Figure 7 View of south side of the bridge As an example of the conditions found in the north side of the bridge, figure 8 shows contrast of the current condition of one of the columns with a red line indicating its original 16-in depth. It is estimated that this column has lost approximately 20 percent of its gross sectional area. Figure 8 Example of north side column Figure 9 shows the present condition underneath the bridge. It can be seen that some of the rebar of the arch has been exposed due to corrosion on the north side of the bridge. Figure 10 Windsor probe test STRUCTURAL ANALYSIS For the structural analysis, a model was made using the computer program ETABS, as shown in figure 11, with the main objective of comparing results and determining the appropriate use that could extend the useful life of the bridge. The following data was used in this analysis: Figure 9 The inferior side of the arch • Load combination and load factors in accordance with AASHTO [7]. In accordance with the Handbook of • Live load of 85 psf, in accordance to the bridge Nondestructive Testing of Concrete, the bridge was being used by pedestrians and cyclists [7]. subjected to nondestructive testing for compressive • Spectrum data for seismic analysis according to strength [5]. A Windsor probe test was conducted on ATC Hazards by Location website. the bridge in accordance with ASTM C803 [6]. This • Soil type D - Stiff Soil (assumed). is a special gun that inserts the probe into the • Dimensions of the beam, column, and arch concrete and the depth of penetration can be elements according to their original condition. approximately related to the strength of the actual • Compressive strength of concrete of 3,000 psi in concrete. Three nondestructive tests were taken on a the beams constructed for the 1985 renovation column on the north side (figure 10). This test (assumed). required that the concrete not be plastered to obtain • Compressive strength of concrete of 5,500 psi in accurate results. The tests suggest that the concrete original columns and beams. has a compressive strength of 5,500 psi. • Strength of Twisted Reinforcing Bars a yield strength of 50 ksi [8]. REHABILITATION DESIGN This section recommends strategies to repair the concrete focusing on restoring its structural strength, appearance, and durability. Replacement of Reinforcement The results of the structural analysis require increasing the ductility in the columns. To solve this, Figure 11 the installation of six No. 8 bars on the columns, as Computer model of the bridge shown in figures 13 and 14. For the beams that connect the north and south Figure 12 shows that, as a result of the analysis, side columns, where loss of reinforcement was it was identified that the columns on the axes marked observed, four no. 8 with stirrups at 12 inches are with a blue circle, require 4.75 in2 of additional required. Meanwhile, for damage beams that reinforcement. Similarly, columns on axes not connect columns on the same side (north or south) of marked with blue circle, require 1.92 in2 of the bridge, the installation of four No. 6 rods with additional reinforcement. hoops every 6'' is recommended. Figure 12 Structural model results with pedestrian and cyclist loads Figure 15 Column retrofit detail The structural detail in figure 15 shows the installation of hoops to the existing concrete. This type of installation will be required for all elements requiring rebar replacement. Inhibitor Application For effective protection of Puente Blanco Figure 13 Lateral section of column retrofit detail against the coastal environment, the application of high-tech corrosion inhibitors is recommended. This additive should be applied to the arches, beams, columns, and slabs. COST ESTIMATE Table 1 presents the cost estimate of performing the rehabilitation of the historic elements of the bridge as designed. As part of the work, removal of all loose concrete is required, so a partial demolition item is included. Also included is the new reinforcement to be replaced to support the loads presented. The highest figure in the cost estimate is the installation of the innovative carbon fiber system. It can be seen that all the work comes to about $3.8 million. Figure 14 Column retrofit detail the lateral existing connection Table 1 Bridge rehabilitation cost estimate Carbon Fiber Application DESCRIPTION TOTAL Construction management $265,200.00 To retrofit the arches, girders, and columns, the Environmental control, $17,700.00 installation of double carbon fiber is recommended, health, and safety as shown in figure 15. The addition of the fiber Preconstruction task $40,366.00 Damage repairs $1,687,295.80 system is designed to provide the necessary Design/design management $85,000.00 additional reinforcement to the bridge. For its FRP Systems $2,095,361.80 application, weak concrete and other loose particles Miscellaneous $838,144.72 must be removed and cracks must be repaired using TOTAL $3,771,651.24 epoxy injections. CONCLUSIONS [7] R. M. Barker and J. A. Puckett, Design of Highway Bridges: An LRFD Approach. Hoboken: Wiley, 2013. Puente Blanco is a historic concrete structure [8] A. Newman, Structural Renovation of Buildings: Methods, with severe damage and at risk of collapsing. Details, and Design Examples. New York: McGraw-Hill, Although it has been closed to automobiles, the 2001. structure is still in use and appreciated by pedestrian and cyclists. If the preservation of this structure is desired, action must be taken sooner than later. Figure 16 shows a visual concept of the final design, contemplating the proposed use of the bridge after it has been rehabilitated and is once again safe for visitors. Figure 16 Visual concept of the rehabilitated bridge REFERENCES [1] L. Pumarada O’Neill, “Los puentes históricos de Puerto Rico,” Centro de Investigación y Desarrollo, Universidad de Puerto Rico, Recinto de Mayagüez, 1991. [2] National Park Service, National Register of Historic Places Inventory — Nomination Form: Puente Blanco, 1984 [Online]. Available: https://npgallery.nps.gov/AssetDetail/NRIS/84003126 [3] “Engineering news record. A consolidation of engineering news and engineering record,” Journal of Civil Engineering and Contracting, vols. 93-103, Jul. 1924–Dec. 1929. [4] Cámara de Representantes de Puerto Rico, “Informe de la investigación ordenada por la resolución de la Cámara 209,” 1998 [Online]. Available: http://www.tucamarapr.org/dnncamara/Documents/Measur es/b8d8b6b4-4abd-4044-881e-510a00c0b815.pdf [5] ACI Committee 364, “Guide for evaluation of concrete structures prior to rehabilitation.” Detroit: American Concrete Institute, 1993. [6] Standard Test Method for Penetration Resistance of Hardened Concrete, ASTM-C803, 2018.